Кетчуп является одним из незаменимых приправа на столах по всему миру. В сочетании с картофелем фри, Гамбургеры, или в качестве соуса из пасты или базы пиццы, ketchup has always occupied an important position in the global condiment market with its rich flavor and diverse application scenarios. Так, how did this common but critical bottle of ketchup change from field tomatoes to the red delicacy on the table step by step? This article will analyze its core ingredients and production process in detail for you, and combine the LIMIN Group’s condiment manufacturing experience to help you understand the secrets behind truly high-quality ketchup.
1. Analysis of the main ingredients of томатный соус
The basic ingredients of standard ketchup are:
Tomato puree: It is made from fresh ripe tomatoes that are peeled, deseeded, squeezed, and concentrated. The quality directly determines the flavor foundation.
Sugar and salt: seasoning and extending the flavor structure.
Vinegar or citric acid: used to adjust pH, enhance sourness, and extend shelf life.
Spices: such as onions, чеснок, cloves, cinnamon, и т. д., are used to enrich the aroma level.
Thickener (optional): such as corn starch, used to adjust the viscosity (some standard ketchups do not use it).
According to the USDA regulations, the soluble solids (Brix) content of ketchup should not be less than 8.0°, and the pH value should be controlled between 3.9–4.4 to ensure that the product can be stored stably at room temperature.
2. Industrial production process of ketchup
The production of high-quality ketchup requires a complete, efficient process that meets international food safety standards. The main steps include:
①Raw material screening and cleaning
Select ripe tomatoes with bright red color and balanced sugar-acid ratio, and remove rotten, damaged or green fruits. Through multiple cleaning systems, remove surface mud and impurities to ensure the purity of raw materials.
②Crushing and preheating
After the tomatoes are crushed into pulp, they are treated with high temperature instantaneously, which can not only kill enzymes and inhibit bacteria, but also maintain the natural tomato color. This step is also the key to affecting the color and flavor in the later stage.
③Peeling, seeding, and refining
Use high-efficiency peeling machines and pulping equipment to further remove tomato skin and seeds to obtain fine tomato puree.
④Concentration and blending
The puree is evaporated and concentrated to the target Brix concentration, и сахар, соль, vinegar and spices are added according to the formula for seasoning. The vacuum concentration method can retain the original flavor and nutrients of tomatoes to the greatest extent.
⑤Sterilization and filling
After pasteurization or high-temperature instantaneous sterilization, the final product is filled in a sterile environment to ensure the safety and stability of the whole bottle of ketchup. The packaging form can be bagged, bottled, canned, и т. д..
3. LIMIN Group’s ketchup advantages
As one of China’s oldest condiment manufacturers, LIMIN Group has been deeply involved in the condiment field for nearly a hundred years since its establishment in 1927. It is one of the core enterprises under Tianjin Food Group. The history of its “Хунчжун” brand soy sauce factory can be traced back to 1927, witnessing the changes in the taste of catering in Tianjin and even the whole country.
In the field of ketchup, LIMIN has achieved full coverage of six modules, including agricultural raw material planting, production and processing of condiments such as ketchup and soy sauce, market sales, and export trade, by laying out a complete industrial chain. Its products have various specifications. Such as томатный соус без натрия, a big can of tomato sauce, и т. д..
These products are widely used in cooking, frying, pasta, барбекю, and other scenes. They have a strong taste, moderate viscosity, and bright color, and are deeply loved by Chinese and foreign customers.
Кроме того, LIMIN’s service network is spread all over the country and exported to many countries and regions such as Southeast Asia, Europe, and the Middle East, with stable international supply capabilities. As a professional condiment manufacturer and supplier, we always adhere to the concept of “safety, питание, and deliciousness”, strictly control every production process, and provide reliable ketchup solutions for global customers.
4. Связаться с нами for more product information
If you are looking for a trustworthy ketchup supplier, please feel free to contact us for samples or quotes. We are happy to provide you with a full range of services such as OEM customization, formula optimization, and international export.
5. Заключение
Behind a bottle of отличный томатный соус is the strict control of raw materials, processes, and standards. LIMIN Group integrates nearly a hundred years of condiment experience into modern technology and market demand. And is committed to bringing stable, delicious, and safe ketchup products to global customers. Whether you are a buyer, distributor, or food factory, choose LIMIN and choose peace of mind.
For more product specifications and export support information, пожалуйста свяжитесь с нами. We look forward to becoming your long-term high-quality ketchup supply partner.